Custom Part Design Center

Our Capabilities

Measuring Capabilities

  1. Optical Comparator: A noncontact measurement tool. Used in measuring the various dimensions of our urethane parts. It is linked in with statistical process control software (SPC) and has a resolution of .0001″.
  2. Air Gauge: digital and analog display. Fixed resolution and balanced air system provides a stable and reliable system for measurement in a manufacturing environment. Used in the measurements of outside diameter (OD), inside diameter (ID) and total indicated runout (TIR), it has a digital resolution of .00005″.
  3. Other in-house measuring devices:
    1. Gauge pins
    2. Bore micrometers
    3. Outside micrometers
    4. Dial indicators
    5. Durometers

Urethane Processing Capabilities

  1. High rebound formulations 52A-95A
  2. Low rebound formulations 65A-93A
  3. We also have the capability of processing formulations up to 70D.
  4. Centrifugal casting
  5. Part weights from 1 gram to 1200 pounds
  6. Urethane bonding technology to adhere to various substrate
  7. Precision calibrations ensure our urethane processing is holding to a tightly controlled stoichiometry, which translates into a more consistent product.
  8. CNC Grinding– Used in the finish machining of precision rollers. These machines can grind parts with a repeatability of +/-.002″ on compliant urethane rollers.
  9. CNC Lathes– Used to machine various metals and urethanes. Capable of producing machined parts with tolerances of +/-.0005 inches, used in secondary operations of our urethane products.
  10. 3D printers for fast turnaround on prototyping.

Equipment Capabilities

  • Mobile Urethane Dispenser  –  Custom Built PLC ratio controls with pour rates up to 40 lbs per minute.
  • Stationary Urethane Dispenser – Custom Built PLC ratio controls with pour rates up to 65 lbs per minute.
  • Large Natural Gas Mold / Post cure Ovens
  • Large Natural Gas Chemical Pre-heat Oven
  • Electrically Heated Mold Control Boxes that maintain precise temperatures
  • 6’x96′ Hot Table with uniform heating and flatness
  • Controlled environment casting room
  • Gantry Robot pouring table
  • Empire Walk-in Sandblast Booth
  • Walk-in Wash Booth
  • JBI Walk-in Paint Booth
  • Custom Made Notching Machines
  • Semi-automated Cutoff Saw with power feed capable of cutting both steel and aluminum
  • 8’x13′ Dual Head Waterjet Cutter
  • Haas VF-7 CNC Machining Center
  • Mori Seiki MV Junior CNC Machining Center
  • Mori Seiki SL-0 CNC Lathe
  • Horizontal and Vertical Band Saws
  • Horizontal Stretch Wrapping
  • Overhead Dual Bridge Gantry Hoist with Vacuum Lifting Equipment that covers entire Hot Table
  • Silicone Dispenser
  • Test Conveyor
  • Qualitest DIN Abrasion Tester
  • MTS Tensile Tester
  • Custom Built Abrasion Testing Tub
  • State Mix Vortex Mixer for Hand batching
  • Megaohm Meter
  • Oxygen Index Tester
  • Thermal Chamber for Cold and Hot Testing
  • Brookfield Viscometer
  • Karl Fisher Water Titrator
  • %NCO Titration Apparatus
  • Wet Chemistry and Physical Testing Laboratory that meets ASTM Testing requirements
  • 3D Printers
  • Drum Tumbling Equipment
  • VFD Air Compressors
  • Nitrogen System
  • Pad Printer
  • Belt Winding Machinery
  • Die Cutting Clicker Press